雙組份灌膠機設備是針對雙液AB膠水應用的設備,設備將AB膠分開儲存,通過計量泵體進行雙組份膠水的計量配比,自動化的操作模式,通過即混即用的方式操作,減少了膠水的浪費。SEC-700B該設備有著超大的三軸行程范圍,700*700mm,能夠同時擺放更多的產品進行批量灌膠操作。節省放取工件的時間,提升操作效率。設備通過計算機編程控制,CCD攝像頭輔助定位,操作更加簡單方便。
技術參數:(Specifications))
型號(Model) | SEC-700B/BH |
工作范圍(Work Area) | 700(X)╳700(Y)╳100(Z)mm |
最大速度(Travel speed) | 500mm/sec |
配比精度(Mixing precision) | ±2% |
吐出精度(potting precision) | ±2% |
混合比例(Mixing Ratio ) |
100:100~100:20 or 100:20~100:10可調 (100:100~100:20 or 100:20~100:10 adjustable) |
吐膠速度(Potting speed ) | 1g/sec~15g/sec or 5g/sec~30g/sec |
可操作粘度 (Operable viscosity ) |
<100000PCS |
操作系統(Operation system) | Windows XP |
計量方式 (Measuring mode) |
步進電機+齒輪泵/旋轉柱塞泵 或 伺服電機+活塞泵 Stepping motor+gear pump/ rotary plunger pump or servo motor+piston pump |
傳動方式(Drive Mode) | 伺服電機+滾珠絲桿(servo motor & ball screw) |
電源(Power supply) | AC380V 50HZ 2.5KW |
機器尺寸(Size) | 1280(L) ╳1670(W)╳2100(H)mm |
重量(Weight) | 約500kg(About 500kg) |
工作環境 (Work environment) |
溫度:0-40℃,相對濕度:20-90% (Temperature:0-40℃ ,Humidity:20-90%) |
主要配置(Configurations):
名稱(Title) |
單位 (Unit) |
數量 (QTY) |
備注(Remarks) |
SEC-3030B/3030C | |||
XYZ軸電機 (X/Y/Z axis motor) |
套(kit) | 2 | 伺服電機配驅動器(Servo motor and driver) |
料桶攪拌系統 (Material stirring system) |
套(kit) | 2 | 可選一套/兩套/不選(Optional) |
導軌(Guide rail) | 套(kit) | 4 | 臺灣(Taiwan) |
工業電腦(Industrial Computer) | 套(kit) | 1 | 研華(Advantech) |
顯示器(Monitor) | 臺(Set) | 1 | 戴爾(Dell) |
運動控制卡 (Movement controller) |
套(kit) | 1 | 世椿智能(Second) |
雙液混合閥 (Double liquid mixing valve) |
套(kit) | 1 |
根據膠水可選配靜態或動態混合閥 (Static or dynamic valve as optional) |
高精度計量泵 (Hight precision metering pump ) |
套(kit) | 2 |
根據膠水可選配齒輪泵或旋轉柱塞泵/活塞泵 (Gear pump/rotary plunger pump as optional/piston pump ) |
半自動清洗裝置(Semi-automatic cleaning device) | 套(kit) | 1 | 可選配(Optional) |
計量馬達 (Measuring motor ) |
套(kit) | 2 |
步進馬達 (Stepping motor) |
儲料桶 (Barrel) |
套(kit) | 2 |
30L/15L或70L,可選真空脫泡或加熱功能 (30L/15L or 70L, function of vacuum deaeration and heating is selectable. ) |
輸膠管(Conveying pipe) | 套(kit) | 2 | 鐵氟龍管(Teflon hose ) |
自動灌膠軟件 ( Automatic potting software) |
套(kit) | 1 |
世椿自主研發 (Second independent R&D) |
動態攪拌檢測系統 (Detecting for dynamic stir default) |
套(kit) | 1 | 可選(Optional) |
膠出口壓力檢測 (Discharging pressure detector) |
套(kit) | 1 | 可選(Optional) |
機器性能(Features):
1.WINDOWS XP中文操作界面,易學易懂;
(Operating interface of windows XP which is easy to learn;)
2.具有點、線、面、弧、圓、不規則曲線連續補間及三軸聯動等功能,能適應任何不規則物件灌膠;
(Functions of drawing points, lines, surfaces, circle, consecutive interpolation of irregular curves and three axes linkage enables to pot any irregular workpieces; )
3.硬盤有超大儲存記憶容量,無限量存儲程序,無需重新編程,且軟體具有區域陣列,平移旋轉運算等功能;
(Hard disk has super memory capacity, and software has functions of regional array,translation,rotation and computation,etc;)
4.膠量大小粗細、涂膠速度、點膠時間、停膠時間皆可參數設定、出膠量穩定,不漏滴膠;
(The size of glue, speed of glue spread, dispensing time, time of halting dispensing can be set by parameters. With this method, glue outflow is quite stable without leaking and dripping; )
5.可選配CCD視覺編程系統,實現快速編程;
(Optional CCD visual programming system enables easy and quick programming.)
6.配膠、灌膠和軌跡灌封三種功能一體化實現,全自動操作;
(Fully automatic operation with integration of metering,potting,encapsulation function.)
7.按需配比,實現邊混合邊灌膠,最大限度節約膠水;
(Mixing on demand and potting at the same time to save glue.)
8.雙料桶設計,A膠和B膠分開儲料,保證膠水長時間放置不發生固化;
(Dual barrels to store A,B glue separately, which prevents gel in a long time.)
9.混合比例從100:100到100:20或100:20~100:10可調,采用動態或靜態混合,混合均勻、充分;
(Optional dynamic or static mixing mode ensure fully mixing, and mixing ratio can be regulated from100:100 to 100:20 or from100:20 to 100:10 ;)
10.獨有的控制系統,不受氣壓因素影響,避免出膠不均、拉絲、氣泡等現象;
(Especial control system without impaction from air pressure,which avoids the phenomenon of nonuniformity, drawing and bubble in the potting process.)
11.Z軸高度調整裝置能適應不同高度的工件作業;
(Height-adjusting device of Z-axis enables to work for workpieces of which the height are different;)
12.儲料桶配有液位感應開關,缺料自動報警;
(Automatic alarming by up /low level materials sensors to avoid short of material.)
13.可選配膠水攪拌、加熱并預留真空脫泡功能,適用于不同種類的灌注工藝。
(Optional functions of stirring, heating and deaeration,fit for various potting /dispensing process.)